The Department is located in the main building of the University, in the new building and in the industrial production zone of KarIU. The premises of the Department include: educational and research laboratories, classrooms, computer room, workshops, storage rooms, archive of Department, teaching, study for undergraduates.
In the industrial production zone of KarIU there are laboratory of modern methods of metal forming, laboratory of preparation, section “Rolling mills”, hammer section.
In the new building there is a laboratory of press and forging and rolling equipment, Laboratory “Metrology”.
In the main building there are specialized classrooms, computer room, laboratory of mechanical tests.
The Department is equipped with modern laboratory, research equipment and devices.
Semi-industrial rolling mill DUO 200-150 Purpose: it is intended for carrying out laboratory and research works on hot rolling of high-quality profiles from various brands of steel with possibility of realization of SPD. Location: industrial production zone of KarIU, section ” Rolling mills» |
Электрическая муфельная печь Nabertherm L40/12 Purpose: designed for heating of experimental samples before rolling on DUO mill 200-150. Location: industrial production zone of KarIU, section ” Rolling mills» |
Pneumatic hammer М4127 Purpose: it is intended for performance of various forging works: broaching, deposits, piercing of holes, forge welding, and also hot cutting and bending of metal by a method of free forging on flat and shaped dies. Location: industrial production zone of KarIU, hammer section |
Mini mill of helical rolling RSP 10-30 Purpose: it is intended for production of bars of small sections from all metals and alloys and allows to carry out orders for small and ultrafine parties with the expanded dimensional assortment in a short time. When screw rolling in a three-roll mill in the deformation center mainly shear movements of metal particles are created, which contributes to the maximum compaction of the structure and a significant improvement in the quality of rolled products. Location: Experimental and industrial site “metal processing by pressure» |
Drawing mill В-1/550М Purpose: designed for cold drawing of the non-slip steel wire from rod of the diameter 8-3,6 mm to diameter of 7-3 mm. Location: industrial production zone of KarIU, laboratory of modern methods of metal forming |
|
Purpose: designed for work with various materials and various types of heat treatment with temperatures up to 1200 ºC. It is applied to research works in tandem with the mill produced by helical rolling. Location: industrial production zone of KarIU, laboratory of modern methods of metal forming |
Electronic chamber furnace Nabertherm LН 30/14 Purpose: It is intended for heating of various materials and carrying out various types of heat treatment at a temperature up to 1300ºC. It is used for research work. Location: industrial production zone of KarIU, laboratory of modern methods of metal forming |
Hydraulic single column press PB 6330-02 Purpose: Hydraulic single column press with force of 1000 kN refers to the universal type of equipment to perform various pressure processing operations. The main operations performed on the press are mounting and pressing, stamping, stitching and calibration. When installing the correct table press can be used for editing. The press is also designed to perform operations such as cutting, trimming, bending and stamping. The press was used to test the developed new tools that implement shear deformation. Location: industrial production zone of KarIU, laboratory of modern methods of metal forming |
Grinding and polishing machine Tegra Pol-11 with stand Tegra Force-1 Struers Purpose: designed for high-quality automated grinding and polishing. The machine is used with grinding wheels and polishing cloth on magnetic fixation MD-system. The machine allows material-graphic preparation of materials with hardness 30 – 2000 HV. Location: industrial production zone of KarIU, laboratory of preparation |
Cutting machine Labotom-3 Struers Purpose: Manual cutting machine for cutting of metallographic samples. Location: industrial production zone of KarIU, laboratory of preparation |
Laboratory mill DUO 120 Purpose: it is intended for carrying out educational and laboratory and research works on cold rolling of sheets from non-ferrous metals and alloys. Location: specialized room 102 |
Laboratory mill DUO 250 Purpose: it is intended for carrying out educational and laboratory and research works on cold rolling of sheets from ferrous and non-ferrous metals and alloys. Location: laboratory of pressing, forging and rolling equipment (Н-011) |
Профилегибочный стан Purpose: it is intended for production of bent profiles from a metal strip cold forming (flexible) between rolls. Location: laboratory of pressing, forging and rolling equipment (Н-011) |
Laboratory press PSU-50 Purpose: designed to perform a variety of forging operations, as well as to test samples for compression. Location: laboratory of pressing, forging and rolling equipment (Н-011) |
|
Universal lathe machine SPB-400(550)/400 «PROMA» Purpose: designed to handle primarily of bodies of revolution by removing them from the chip when turning. On the machine, you can perform various types of turning: sharpening cylindrical, conical, shaped surfaces, trimming ends, segment, boring, as well as drilling and deployment of holes, threading and rolling corrugations, lapping, etc.. Location: industrial production zone of KarIU, laboratory of modern methods of metal forming |
Universal milling machine FHV-50PD «PROMA» Purpose: it is intended for processing by cutting by means of a mill, external and internal flat and shaped surfaces, grooves, ledges, surfaces of bodies of rotation, threads, teeths of gear wheels, etc. Location: industrial production zone of KarIU, laboratory of modern methods of metal forming |
Laboratory electric muffle furnace SNOL 10/11 Purpose: designed for analytical work with various materials and heat treatment (heating, quenching, firing) in the air to temperature 1150°С. Location: industrial production zone of KarIU, laboratory of modern methods of metal forming |
Frequency converter VFD370CP43B-21 Delta Electronics Purpose: designed to control the motors of rolling machines with a wide range of capacities. Location: industrial production zone of KarIU, laboratory of modern methods of metal forming |
Multifunctional paperless screen recorder JUMO LOGOSCREEN 500 cf Purpose: designed for measuring, recording and displaying signals of voltage and DC power, DC resistance (including output signals from thermocouples and thermal resistance sensors). Location: industrial production zone of KarIU, laboratory of modern methods of metal forming |
Infrared pyrometer C-300 Favorit Purpose: Infrared pyrometer is designed for non-contact temperature measurement of surfaces of solid (loose) bodies and water by their own thermal radiation. The dimensions of the object surface under study are determined by the angular field of view of the pyrometer. Location: laboratory ” Metrology» |
The infrared pyrometer C-500 Gem Purpose: Infrared pyrometer is designed for non-contact temperature measurement of surfaces of solid (loose) bodies and water by their own thermal radiation. The dimensions of the object surface under study are determined by the angular field of view of the pyrometer. Location: laboratory ” Metrology» |
Ultrasonic flaw detector А1214 Expert Purpose: it is intended for search, determination of coordinates and the assessment of the sizes of various violations of continuity and homogeneity of material in products from metals and plastics. The device allows you to create, record and save in nonvolatile memory the temporary implementation of the echo signals. Communication with the computer is via USB port. The ADM2 Lite software allows you to transfer data from the device memory to an external computer, analyze and document it. It is used for performance of economic contractual works on inspection of buildings and constructions. Location: laboratory ” Metrology» |
Small-sized portable heat pump electronic hardness tester TEMP-2 Purpose: designed for rapid measurement of hardness of various products (steel, cast iron, non-ferrous metals, rubber, etc.materials) in industrial and laboratory conditions on the scales of Brinell (HB), Rockwell (HRC), Vickers (HV), shore “D” (HSD), as well as to determine the limits of strength and fluidity. Location: laboratory ” Metrology» |
Hardness tester MET-UD combined portable Purpose: designed for local rapid measurement of hardness of different weight and characteristics of products on the scales Brinell (HB), Rockwell (HRC), Vickers (HV), shore “D” (HSD), as well as to determine the tensile strength of products from carbon steels perlite class. The combination of dynamic and ultrasonic methods ensures the versatility of the application of this device for the control of various products. Location: laboratory ” Metrology» |
Universal measuring microscope UMM-23 Purpose: designed to measure linear and angular dimensions of different products in rectangular and polar coordinates. Location: laboratory ” Metrology» |
Projector ViewSonic PJD5 Series Purpose: designed to display a variety of educational materials and presentations. There is a possibility of remote control with a remote control. Location: specialized room 102 |
Universal torsion-testing machine MI-40KU Purpose: designed for testing tensile, compression, torsion, and combined testing of these strains. It is a closed-type device with a movable crosshead and a lower working area. The maximum force of the machine is 40 кН. Location: laboratory of mechanical tests |
CAD system КОМПАС-3D Purpose: it is intended for performance of various design and technological documentations. Location: computer class |
Программный комплекс DEFORM Purpose: it is intended for the analysis of three-dimensional behavior of metal at various processes of processing by pressure. Location: computer class |
Simufact Forming software package Purpose: designed to analyze the three-dimensional behavior of metal in various pressure processing processes. It has a number of fundamental differences from Deform, allowing for more flexible modeling. Location: computer class I-131 |
Mechanical micrometer, 25-50 mm. MATRIX” The 25-50 mm MATRIX 317505 mechanical micrometer is a high-precision tool that is made of tool steel. Purpose: designed for measuring the external dimensions of products, for particularly accurate measurements. Location: specialized audience 102 |
|
Location: Experimental and industrial site «Metal processing by pressure»
|
Purpose: To determine the Rockwell hardness of plastic, composite materials, all types of friction materials, soft metals and non-metallic soft materials. Location: Laboratory of Engineering profile “Electron microscopy and nanotechnology”
|
Purpose:Thus, the material and technical base of Metal Forming Department is such that it allows you to maintain at a high level laboratory workshop in all disciplines and perform a wide range of research: kinematic and energy-power parameters of metal forming processes, stress-strain state of the metal in these processes, new devices and tools, etc.